Enhancements
- Motorized Ink Ball Upgrade
- Closed Loop Color
- Remanufactured Ink Fountains
- Upgraded Telecolor Ink Consoles
- Ink Levelers
- Segmented Fountain Blades
- Infeed Harmonic Upgrade
- Tension Control Electronic Upgrade Package
- Quick Access Gear Case
Mechanical
- Reconditioned Cylinders
- Heavy Duty Plate Cocking
- H-13 Or 420SS Bearers
- Remaufactured & Upgraded Dryers
- Gearing Replacement
- Reconditioned Ink Fountain Roller
- Dog-Bone Lock Ups
- Preventative Maintenance
Electrical Control Systems
- New Press Control Consoles
- Touch Srceen Press Drive System
- New Press PLC Upgrades
- Toggle Switch and Panel Upgrades
- Power Flex Drive Upgrades
- New Wiring & Connections
- New Control Cabinets
- AC Main Drive Motor Upgrade
- Fountain Roller Drives
Conversions and Replacement
Zone: Printing Unit
Name: Ink/Water Roller Sockets
Description:
- All pivot point linkages will be enhanced. All pins will be replaced with tool steel.
- All bores will be machined and drill bushings inserted
Benefits:
- Renews life of existing roller sockets
- Better resistance to vibrator lateral motion and wear
- Longer life between rebuilds
Zone: Printing Unit
Name: Enhanced Impression Linkage
Description:
- Replace all pins with tool steel
- Bore pivot points reinforced with drill bushings
Benefits:
- Renews life of existing cylinder impression likage
- Better resistance wear and less effort
------------------------------------------------------------
Zone: Printing Unit
Name: Ink Vibrator Rolls
Description:
- Ink vibrator rolls will be recovered using Nylon roller covering.
- Maximum run-out and taper will not exceed .001
Benefits:
- Renews life of existing vibrator rollers
- Longer life than copper plating
- More resistant to damage in normal use
------------------------------------------------------------
Zone: Printing Unit
Name: Dampener Vibrator Rolls
Description:
- Water vibrator rolls will be resurfaced using process chrome
- Maximum run-out and taper will not exceed .001
Benefits:
- Renews life of existing vibrator rollers
- Longer life • More hydrophylic surface, better printability
------------------------------------------------------------
Zone: Printing Unit
Name: Cyl Bearing Cap
Description:
- Enhanced design
- Six-bolt caps for better bearing support
Benefits:
- More consistent bearing preloads
- Longer bearing life
Zone: Printing Unit
Name: Bearing Temperature Monitoring
Description:
- Temperature controller
- Two-stage: stage 1-alarm; stage 2 press shutdown
- Sensors at each cylinder
Benefits:
- Better, more reliable protection for printing units
- Lowers risk of major breakdown
Zone: Printing Unit
Name: Circumferential Register
Description:
- Replace existing circ register threaded adjustment shaft with a larger diameter shaft
- Added thrust bushings for smoother operation under load
Benefits:
- More reliable circumferential register
- More resitant to wear
- Better operation under load
- Longer life between rebuilds
------------------------------------------------------------
Zone: Printing Unit
Name: Unit Safety Guarding
Description:
- Enhanced guarding in critcal areas
- New safety interlock switches
Benefits:
- Safer more efficient unit oparation and maintenance
- New safety switch design prevents operation without guarding in place
- Switches cannot be defeated
------------------------------------------------------------
Zone: Printing Unit
Name: Grease Lubrication
Description:
- Add Trabon automatc grease lubrication systems
- New grease lines and manifolds
- Greasing to additional new enhancement grease points
Benefits:
- Less down time for repair
- Reliable lubrication of all grease points including cylinder bearings
- Automatic fault detection avoids major breakdowns
------------------------------------------------------------
Zone: Printing Unit
Name: Oil Lubrication
Description:
-Add an oil flow safety switch
-Oil flow indication at each unit panel
Benefits:
-Less down time for repair
- Reliable detection of problems with oil flow
- Low cost solution to avoiding major breakdowns
------------------------------------------------------------
Zone: Printing Unit
Name: Ink Ball Drive
Description:
- Convert drive from chain to timing belt and pulley
- Replace DC var. speed motor with AC servo
- Provide auto programmable ramp with local control
Benefits:
- Less down time for repair
- More accurate and reliable ink ball drive
- Auto ramp program increasing operational flexibility
------------------------------------------------------------
Zone: Printing Unit Name: Ink Metering Roller Description: Micrometric enhanced on/off mechanism to eliminate broken gear teeth. Add’l auto lube points added Benefits: • Less down time for repair • More reliable metering roll throwoff
------------------------------------------------------------
Zone: Printing Unit Name: Water Pan Roll Drive Description: New enhanced pulley and belt drive Replace DC var. speed motor with AC servo Provide auto programmable ramp with local control Benefits: • More reliable drive • Auto ramp program increasing operational flexibility • Less maintenance required
------------------------------------------------------------
Zone: Printing Unit Name: Water Pan Rollers Description: Resurface water pan rollers with ceramic coating Total indicator run-out will not exceed .002 Benefits: • More accurate water transfer • More resitant to wear • Very good hydrophyllic qualities
------------------------------------------------------------
------------------------------------------------------------
Store