The Project Featured here is a Harris M-1000B 22.75 Cut-Off X 38" Web Width (6) Unit Single Web Heat-set Press with an Inline Finishing System:

THE PRESS INCLUDES THE FOLLOWING LIST OF REMANUFACTURED EQUIPMENT:

• (1) Butler Splicer Datamat model # 6000 with Hoist and connecting framework 50” roll capacity.
• (1) Harris T-23U single pass infeed
• (6) Harris M1000B printing units
• (1) WPC CCR Register System
• (1) Dual Zone Contiweb Ecoweb Dyrer approx.32’ long
• (1) 6 Roll Harris Chill Stand
• (1) Quad Tech Silicone Unit
• (1) All drive lines and guarding
• (1) Ternes Automatic Plate Bender
• (1) Vits Sheeter
• (1) Scheffer Pattern Perforating Unit
• (1) 90 degree anglebar section to turn the web right angle to the press centerline
• (1) Web transport system
• (1) 1 in 4 out Scheffer motorized ribbon deck/Angle bar package
• (1) Scheffer four ribbon compensator section
• (1) Scheffer Remoist gluer
• (1) Scheffer Wet Flap gluer with (1) plow station attachment
• (3) Scheffer Free Standing Plow Stations
• (1)  WPM Rotary Cutter Modified to 5/8 undercut for disposable knife system
• (1)  WPM Fast Track Delivery Table

THE PRESS ALSO FEATURES THE FOLLOWING LIST OF NEW EQUIPMENT:

• (3) NEW Airshafts
• (1) NEW Graphic Innovators Web Break Detection System
• (1) NEW Farvel Automatic Grease Systems
• (1) NEW AEC Low pressure blower air cooling unit
• (12) NEW Graphic Innovators Ink levelers
• (1) NEW Graphic Innovators 200HP Press drive
• (1) NEW Baldwin Impact Blanket Wash System
• (1) NEW Spare parts package

LIST OF PRESS ENHANCEMENTS:

• Blanket box to bore clearances reduced to a tolerance range of .002 to .0025.
• Plate box to bore clearances reduced to a tolerance range of  .0018 to .0023.
• Plate bearing loads 6-7lbs., Blanket 8-9lbs
• Blanket cylinder gear hubs are fitted, installed Run out on the face and the O.D. is checked and repaired as necessary to hold a tolerance of .0005 total indicator reading
•  Hex reel rod end on the blanket cylinders for ease of pulling in new blankets.
• Plate cylinder aren supplied with .015 inch undercuts.
•  M-1000B nylon covered ink vibrator rollers.
• New tool steel heat-treated Ink Fountain Rollers 52 RC
• Split ink fountain roller coupling and castings for easy removal of roller.
• All vibrator rollers  have needle bearings and hard race
• All printing units have new high volume oil bath system
• All printing units have independent heat exchanger.
• All printing units  have inker clutches
•  Sidelay register systems machined to eliminate shims
•  All ductor brackets Are modified to needle bearing pivot
• All printing unit first vibrator rollers contacted by the ductor to be non-driven
• All units to contain New  Graphic Innovators remote IO’s
• All Press buttons and wire repaired or replaced
• All Press  motors rebuilt
• Roller hangers will be updated to include stainless chain
• All spindle pins will be hardened to 62 Rockwell to improve service
•  New Graphic Innovators H-13 Cylinder Bearers
•  All cylinder bearings will be new SKF precision spherical
• All unit function air cylinders will be rebuilt or replaced
• Printing units are anchored at the spreaders in six areas
• All electrical solenoids Are replaced with new and mounted above rotary unions.
• Digital Remotes at the operators console for the chill stand tension control
• Timing Belt drop down drive with single position  clutch
•  Operator’s Console  contains auto sequencing one button start up and fault indicator screen
• 480 volt cables Are run in separate conduit
• WPM Rotary Cutter is modified to the 5/8 Knife gap with the new disposable style Knife base and throw away knife blade insert.
• WPM Rotary Cutter will be modified to be “Shaftless” with an independent drive
•  New Siemens Servo Drive System at the Chill Roll Stand
• Segmented Ink Fountain key control

THE REMANUFACTURING PROCESS:

• All plate and blanket cylinders are remanufactured and returned to original manufactured specifications.
• Drive train is rebuilt complete replacing all worn gearing, shafts, castings, oscillating mechanisms bearings and bushings
• All bearings, seals, bushings, shims and spacers replaced new
• Circumferential Register Systems is rebuilt
• Replace all eccentrics with new or recondition OD's and ID's to meet or better  original M1000B specifications.
• Set up, check cylinder frame bores for wear.
• Hand fit each housing box to corresponding bore prior to cylinder installation
• Inspect impression  linkage for excessive play. Repair all linkage with drill bushing upgrade.
• Rebush impression throw off shaft bores recondition shafts
• Replace worn sidelay shafts and all bearings with new
• Replace all bushings, seals, cam followers, and bearings with new
• Recondition all hangers
• Rebuild ductor system, Fit  with Needle Bearings
• Recondition or replace all air cylinders
• Supply resurfaced rubber rollers for the printing units
• All ink fountain drive parts are replaced with new
• New split cap fountain castings included

Is there a press in your facilty that needs rebuild/remanufacture?

S.K.U. 88888